Cabinet Assembly For HyCO Plant

Leading Engineering Company In Many Industries

The project is under NDA and we are not allowed to share the customer's name.

Customer is a leading global industrial gases and engineering company with annual sales north of $20 billion. 

The company serves a variety of end markets such as chemicals & energy, food & beverage, electronics, healthcare, manufacturing, metals, and mining. The company also delivers state-of-the-art gas processing solutions to support customer expansion, efficiency improvements, and emissions reductions.

Electrical Cabinet Assembly For HyCO Plant

As one of the leading panel builders in the region, we were trusted with this interesting project that included engineering, and design of cabinets, assembly, wiring, and full commissioning. The scope of the project included:

• 33 double standalone serial control cabinets (connected back to back using mounting plates; the equivalent of 66 standard performance)
• 9 standalone control cabinets (connected back to back using mounting plates; the equivalent of 18 standard performance)
• server standalone cabinet with host computers
• network standalone cabinets
• network standalone cabinets with optical cables
• 3 MCC-link standalone cabinets for managing plant drive controllers
• 12 standalone distribution cabinets
• 7 FO wall-mounted cabinets with optical panels
• 2 control panels with buttons

In the production premises, according to the project schedule, there are also 4 container units and a control room with all host computers, printers, monitors, and visualization of the production process.

Engineering & Design, Assembly, Wiring & Testing

We successfully designed, assembled, wired, connected and FAT-tested the entire solution.

To address the project requirements, we collaborated closely with the client and have included our engineering department and our production facilities together with our development department to custom-develop application that will help us organize project-specific processes and save valuable time.

To be able to support the client and combine everything in one functional unit, we have used over:

• 4 km of power cables
• 4 km of communication cables (Profibus, Profinet, and FO)
• 4 km of interconnecting signal cables

Over 10,000 signals and over 40,000 wires, all of which had to have a unique origin and destination markings on both sides of the conductors

Over 10,000 signals were connected and tested, which required over 40,000 wires uniquely labeled "origin" and "destination" on both sides of the conductor.

We provided a comprehensive package that encompassed support in engineering, system design, assembly, wiring, and professional installation and enough facility space to allow for month-long FAT procedure.

We believe that throughout the entire process, we showcased dedication to delivering high-quality solutions for the oil and gas industry.