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Cabinet Assembly For HyCO Plant

Engineering & design, assembly, wiring and commissioning with full FAT testing in our production facilities of over 100 electrical cabinets for HyCO Plant.

Electrical Cabinet Assembly

About Customer

Leading Engineering Company In Many Industries

The project is under NDA and we are not allowed to share the customer's name.

Customer is a leading global industrial gases and engineering company with annual sales north of $20 billion. 

The company serves a variety of end markets such as chemicals & energy, food & beverage, electronics, healthcare, manufacturing, metals, and mining. The company also delivers state-of-the-art gas processing solutions to support customer expansion, efficiency improvements, and emissions reductions.

Project Scope

Electrical Cabinet Assembly For HyCO Plant

As one of the leading panel builders in the region, we were trusted with this interesting project that included engineering, and design of cabinets, assembly, wiring, and full commissioning. The scope of the project included:

  • 33 double standalone serial control cabinets (connected back to back using mounting plates; the equivalent of 66 standard performance)
  • 9 standalone control cabinets (connected back to back using mounting plates; the equivalent of 18 standard performance)
  • server standalone cabinet with host computers
  • network standalone cabinets
  • network standalone cabinets with optical cables
  • 3 MCC-link standalone cabinets for managing plant drive controllers
  • 12 standalone distribution cabinets
  • 7 FO wall-mounted cabinets with optical panels
  • 2 control panels with buttons

In the production premises, according to the project schedule, there are also 4 container units and a control room with all host computers, printers, monitors, and visualization of the production process.

Duplico Solution

Engineering & Design, Assembly, Wiring & Testing

We successfully designed, assembled, wired, connected and FAT-tested the entire solution.

To address the project requirements, we collaborated closely with the client and have included our engineering department and our production facilities together with our development department to custom-develop application that will help us organize project-specific processes and save valuable time.

To be able to support the client and combine everything in one functional unit, we have used over:

  • 4 km of power cables
  • 4 km of communication cables (Profibus, Profinet, and FO)
  • 4 km of interconnecting signal cables

Over 10,000 signals and over 40,000 wires, all of which had to have a unique origin and destination markings on both sides of the conductors

Over 10,000 signals were connected and tested, which required over 40,000 wires uniquely labeled "origin" and "destination" on both sides of the conductor.

We provided a comprehensive package that encompassed support in engineering, system design, assembly, wiring, and professional installation and enough facility space to allow for month-long FAT procedure.

We believe that throughout the entire process, we showcased dedication to delivering high-quality solutions for the oil and gas industry.

Duplico Services

Throughout our presence on the market of the Republic of Croatia, European Union and beyond, we have profiled ourselves as a leading expert within many industries. Here is how we can help You.


  • I would accentuate Duplico as a very positive example of innovation and the application of the latest technologies and trends, such as "state-of-the-art" remote control systems. We are proud of the numerous applications of Siemens systems and solutions in water management, industry, and energy projects. In current Croatian surroundings, I also perceive Duplico to be an inspiring "role model" of successful digital transformation of its own business processes.

    Ivana Ilic Head of Digital Industries at Siemens Croatia
  • The peculiarity and the key to the long-term success of the Duplico company lies in the exceptional agility and commitment of the Duplico team in providing the best service to clients, openness to adopting new knowledge and innovative technologies, and a high level of expertise and cooperation.

    Arthur Vasarevic Country General Manager (CRO/SLO/BIH)
  • I started working with Duplico more than 10 years ago. I would especially emphasize their focus on client satisfaction, flexibility in finding technical and administrative solutions, and adaptation to changes within the projects we have collaborated on.

    Tomislav Durokovic Senior director, Teva global engineering
  • Duplico is a truly quality partner that we plan to rely on in future business challenges. The professional attitude towards the client, which is unquestionable from the contracting process, the execution of works, to the commissioning of the equipment or plant, places Duplico among our privileged partners in the domain of electrical works

    Dinko Condic Chief Executive Officer
  • Cooperation with Duplico is straightforward and high-quality because their experts know and understand the plant operation technology, and their knowledge is broader than just the knowledge of software development.

    Igor Herman Chief Executive Officer (Weishaupt d.o.o. - Celje)
  • We are happy to work with Duplico as one of our main partners in the region. In this ascending roadmap, we are careful to select key partners who can support and carry the GoodWe brand, technology, and know-how in the highest of standards.

    Thanasis Sakkas Sales Director Channels Europe & NA region at GoodWe
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